Oil Mist Extraction System

Pollution risks of suspended  oil mist & fumes:

CNC machines such as oil mist extraction system, oil mist collectors, oil mist eliminator, oil mist separator are usually installed in air-conditioned machine shops where the problems of indoor pollution, suffocation, oil mist, smoke and fumes persist.

The coolant oil the source of pollution - generates oil mist and smoke which remain suspended in the work environment; get accumulated and result in polluting the working atmosphere. This is not acceptable to ISO-14001 and Environmental Management System (EMS) pollution control norms.

Health Hazard

Oil mist, smoke and fumes give rise to dirt, unpleasant odors, skin and eye irritation, respiratory diseases, etc. This definitely affects health; lowers efficiency and ultimately, the machine shop productivity.

Machine breakdown hazard

Besides polluting the shop environment, oil mist particles and dust continuously get deposited on the delicately designed machine controls, PCBs, microprocessors, optical instruments and the like. This results in component damage, malfunctioning of the machines, repeated breakdowns and ultimately, loss of valuable production time.

Higher power requirement

Oil mist and fumes get deposited on cooling coils of air-conditioners, other heat exchanging equipment and adversely affect them reducing heat transfer efficiency. Thus, to achieve the same cooling effect, a lot more power is consumed. This loss is significant if one calculates the long-term impact. All this again is detrimental for the machine shop productivity.

How ESP works and what are the benefits of ESP?

Filter On oil mist collectors use Electrostatic Precipitation technology for oil mist and smoke elimination and provide the most healthy indoor air quality sucha as oil mist, light oil mist, oil mist system, oil mist filter, oil mist separator.

How do the Filter -On work?

FILTER-ON units & equipments work on the principle of two-stage electrostatic precipitation. It consists of plate type electrodes across which high voltage electric field is applied. Also it has two sections i.e. Ionization Section & Collection Section. When the air stream passes through ionization section, the particles in air are ionized and are charged positively, due to high voltage electric field.

When positively charged particles enter collection section, these are repelled by positive electrode and are attracted to negative electrode. These particles get neutralized on negative electrode and remain deposited on the negative electrode plate. Thus the particles are separated from air stream and air filtration is achieved.

Applications:

• Gear cutting, Gear grinding
• Hobbing, Centerless grinders
• 5-Axis grinding
• Tool & cutter grinding machines
• Screw machines
• Induction hardening
• Induction heating
• Oil quenching in heat treatment
• EDMs
• Thread grinding machines

And many more applications where oil mist, Light oil mist, and smoke are generated in the process.

Individual oil mist eliminators extract pollutants at the generation source before the pollutants spread out.
For machines with closed cabinets, the suction of fumes is through a hose pipe connected to the exhaust port of the cabinet. For open type machines, suction hood and hose arrangement is made.
This system is ideal for machine shops where cumbersome overhead ducting is not possible. The pollutants pass through the air filtration unit where they are trapped electrostatically to give clean, healthy air back without loss of cool air.

Electrostatic filters in the system provides certain advantges like -
Better filtration efficiency
Ability to filter smoke along with mist
Very low pressure drop- so low power consumption
Lif long filters - no replacement cost involved.

Benefits to clients -
1. Better & safer working environment
2. Recovery of coolant oil which otherwise goes waste.
3. Avoids slippary flooring
4. Helps for ISO 14000 compliance
5. Reduces deposition on AC coils and thus reduces losses arising out of it when machine shops are air conditioned.

Centralized oil mist & smoke elimination systems - only from filter on

Filter On is the only company that offers you unique Centralized oil mist elimination systems which are specially designed as per the customer's specific requirements.

Centralized systems are ideal for machine shops with a large number of machines. Oil mist, smoke from all these machines are collected from the point of generation and are electrostatically filtered in the Centralized system. The filtered, purified air is released back into the machine shop.

Filter On Centralized oil mist, oil mist extraction system, oil mist collectors, oil mist eliminator, oil mist separator, smoke elimination systems are greatly advantageous due to lower installation costs and lesser and easier maintenance. Above all, the systems offer flexibility of expansion. The system can be expanded with minor modifications when more machines need to be installed in the machine shop.

In machining processor almost every cnc / high-speed machining process such as oil mist extraction system, oil mist collectors, oil mist eliminator, oil mist separator generates a lot of coolant mist / fumes in the shop environment. Filter-on m-02 units are specially designed to take care of this problem. This unit consists of a blower-motor and electrostatic precipitator type filter.

Individual oil mist eliminators extract pollutants at the generation source before the pollutants spread out.
For machines with closed cabinets, the suction of fumes is through a hose pipe connected to the exhaust port of the cabinet. For open type machines, suction hood and hose arrangement is made.
This system is ideal for machine shops where cumbersome overhead ducting is not possible. The pollutants pass through the air filtration unit where they are trapped electrostatically to give clean, healthy air back without loss of cool air.

Electrostatic filters in the system provides certain advantges like -
Better filtration efficiency
Ability to filter smoke along with mist
Very low pressure drop- so low power consumption
Lif long filters - no replacement cost involved.

Benefits to clients -
1. Better & safer working environment
2. Recovery of coolant oil which otherwise goes waste.
3. Avoids slippary flooring
4. Helps for ISO 14000 compliance
5. Reduces deposition on AC coils and thus reduces losses arising out of it when machine shops are air conditioned.